Multi-bladed reamers are the tool of choice when high cutting rates and short machining times are called for. In view of the limitations of conventional production methods, it has not been possible to date with steel tool bodies to direct the coolant exactly to all the functional areas of the tool. Compromises always had to…
Manufacturers that use PrimeTurning™ technology from cutting tool and tooling system specialist Sandvik Coromant will welcome the upgraded CoroPlus® ToolPath for PrimeTurning software designed to help them speed up their operations and planning processes. Part of the Sandvik Coromant digitally connected CoroPlus® suite of solutions for machine shops, the software facilitates maximum turning productivity and…
Rethink Manufacturing With WORKNC 2020.1 The latest release of WORKNC, from Hexagon’s Production Software portfolio, is said to make smart factories even smarter with new and enhanced functionality that addresses a number of manufacturing issues. WORKNC Product Owner Walter Neveux says that developers have looked at several production questions, including: How many rest-roughing processes do…
Hoffman Estates, Illinois – Limitations of using milling tools to prepare holes for finishing become apparent as hole depth and volume increase. This is where BIG KAISER’s Series 319SW Twin Cutter boring head showcases its capabilities and can solve the issue along with virtually any other holemaking problem for the range of 0.787″ to 8.000″.…
Waukesha, Wisconsin – Walter has released the TC620 Supreme thread milling cutter, enabling threading that combines maximum productivity with superior process reliability. Its multi-row concept with its lower cutting forces not only reduces machine time and wear, but also improves process reliability and handling, even with demanding materials. Fast machining time and higher tool life…
Latrobe, Pennsylvania – Kennametal’s latest innovation in high-velocity aluminum roughing, the KOR 5 solid carbide end mill, is designed for maximum productivity in aerospace machining. With this 5-flute end mill, table feed rates increase up to 66% compared to 3-flute tools. KOR 5 is aimed at removing large amounts of metal and getting it away…
West Boylston, Massachusetts – Emuge Corp. has introduced an advanced line of end mills featuring unique geometry designed specifically for the high-performance machining of turbine and bladed components. Emuge Turbine End Mills offer reduced cycle times and long tool life in challenging forms and materials, including titanium, nickel alloys, and aluminum alloys. For machining components…
Arlington Heights, Illinois – Tungaloy’s new T9225 insert grade is joining the earlier successes of T9125 to complement the T9200 CVD grade series for steel turning. T9225 brings a combination of unparalleled wear resistance and top-notch edge toughness of all P25 grades available to every steel turning application. These properties of T9225 are attained by…
Troy, Michigan – Seco Tools has expanded its long-reach turning and boring solutions with additions to its series of Steadyline vibration-damping turning/boring bars and their respective heads. The new additions include 1.00″ (25mm) diameter Steadyline bars, GL25 turning heads and 4.00″ (100mm) diameter Steadyline bars, along with a range of rough and fine boring heads…
Walter has unveiled the new Walter Titex reamers. These new reamers are solid carbide up to 13mm diameter; above that sized diameter they have a solid carbide head. The reamers feature shank tolerance of h6 according to DIN 6535 HA and come in two versions: The straight fluted F2162 for blind and through holes, which…
Troy, Michigan – Seco Tools has expanded its long-reach turning and boring solutions with additions to its series of Steadyline vibration-damping turning/boring bars and their respective heads. The new additions include 1.00″ (25mm) diameter Steadyline bars, GL25 turning heads and 4.00″ (100mm) diameter Steadyline bars, along with a range of rough and fine boring heads…
West Boylston, Massachusetts – Emuge Corp. has introduced an advanced line of end mills featuring unique geometry designed specifically for the high-performance machining of turbine and bladed components. Emuge Turbine End Mills offer reduced cycle times and long tool life in challenging forms and materials, including titanium, nickel alloys, and aluminum alloys. For machining…
Troy, Michigan – The most recent addition to the expanded Niagara Cutter Stabilizer product family, the ST540 5-flute end mill, offers performance and versatility. The STS540, STSN540, STR540, STRN540, and STRCS540 family of solid carbide end mills are for machining processes ranging from slot milling to side mill finishing as well as up to 40%…
Arlington Heights, Illinois – Tungaloy is introducing NDL geometry for TOHT inserts for the DeepTri-Drill line of indexable gun drills. Dedicated gundrilling machines do not allow conventional DeepTri-Drills to effectively evacuate chips from the cutting point due to relatively low drill feed capabilities. This often results in problematic chip evacuation. The new NDL cutting geometry…
For fully automatic high-end tool presetting with customizable options, VIO Linear Presetter provides high precision and fast axis-positioning through linear motion. The result is smoother actuation that is 25% faster than other automated presetters on the market. With the VIO Linear, tool measuring can be fully automated such that assemblies can be measured at the push of a…
Sikorsky, a Lockheed Martin Company, announced Continuous Composites as the winner of the 9th Entrepreneurial Challenge. The Challenge, led by Sikorsky Innovations, is designed to accelerate innovators and disruptive technology concepts with applications to aerospace. “This year we received the most first round applications ever,” said Chris Van Buiten, vice president of Sikorsky Innovations. “We are thrilled…
Tungaloy’s TungBoreMini is a multi-functional drilling and turning tool line that unifies the capabilities of drilling, OD, and ID turning tools, allowing significant time saving when changing tools and better use of the machine. TungBoreMini’s insert and pocket feature a dovetail interlocking design providing better insert clamping and stability during various applications, compared with conventional screw-down…
Keystone Electronics Corp. has expanded its assortment of PC mount screw terminals to include new Slim-Line screw terminals in a vertical mounting configuration. Rated for 15 amps, these new devices are ideally suited for high density packaging on a PCB design requiring a low-profile, minimal footprint wire-to-board connection. They feature a no-rock design with an…
There can be no let up in machine tool investment among companies which are keen to beat the competition Machine tools are in a constant state of evolution as controls get smarter and spindle speeds and traverse rates get faster. In the automotive supply chain, this demands regular investment in the latest technologies, and not…
With tube cutting, the operator needs to be aware of the other side of the tube and the affect the laser will have on it while processing the cut, particularly as it relates to thermal expansion. Laser cutting technology has significantly moved the needle for fast processing of flat sheet metal. But what about cutting…
The Reshoring Initiative tracks news related to the return of manufacturing jobs to the United States. Here are recent news items the Reshoring Initiative has shared: The Department of Labor recently announced Apprenticeships: Closing the Skills Gaps – The program provides an additional $100 million to develop apprenticeship programs, including in advanced manufacturing. Senators Baldwin (D-WI) and Hawley (R-MO)…
What does the digital transformation in engineering mean and what role does the Eplan Project play in it? A decisive one, because digitization isn´t only relevant for a company´s back-end or commercial processes. It actually affects the entire product development process. The practical advantages are clear: Users can utilize the services of the Eplan Platform…
Dormer Pramet, a division within Sandvik Machining Solutions, has acquired the US based company Wetmore Tool & Engineering, a manufacturer of round tools specialized for the aerospace industry. The acquisition not only expands Dormer Pramet’s range of round tools, but it also facilitates an improved position in key aerospace markets such as the United States and United…
There is tremendous pressure on machined parts suppliers to deliver more for less, and always on time. Physics-based feed rate optimization enables shops to spend minimal time preparing highly optimized toolpaths that run smoother and deliver big savings at the machine. Feed rate optimization software determines the maximum reliable feed rate for cutting conditions encountered (in simulation)…
Your one stop source for custom: Rotary Dial, Chassis & Robotic Assembly Equipment Assembly machines tied directly to molding Packaging Machinery Custom Tooling & Assembly Fixtures Vibratory Feeders and Part Loading Systems Vision Inspection & Measurement Systems Automation Development Inc manufactures custom equipment for assembling, testing and packing a wide variety of products. From initial…
Basics on shifting the machine motion to the cutting tool An industry expert answers questions about what toolholders do and the different styles used today. Figure 1. A toolholder transfers motion from the machine tool to the cutting edge itself. Toolholders provide the critical connection between a machine spindle and the cutting tool. They are…
Introduction This article reviews ring encoders and frameless resolvers, compares their merits, and presents an alternate approach. It’s especially suitable for engineers designing gimbals and electrical actuation systems for high-performance motion control. Ring encoders and frameless resolvers are generally the engineer’s first choice for accurate angle measurement of large diameter shafts. As soon as a shaft…
After giant aerospace companies duke it out for lucrative defense and commercial airline contracts, the subcontracting games begin. Opportunities can be plentiful, but shops in unfamiliar territory can get themselves into trouble when bidding on projects. Machine shops new to aerospace machining should be aware of the risks, not just the rewards. Why it’s daunting…
Global Ring Gears Market 2018 is a vast market capturing a considerable portion of the world economy and hence is able to impact world economy to a great extent. The Market Research Explore report on the Ring Gears market is drafted to provide readers with detailed information on the concerned market in context of: Monetary…
Okuma provides solutions for digital production processes and automation for the metalworking industry. At this year’s EMO Hannover (16-21 September 2019, hall 27/D26), the industry’s only single-source provider presents solutions for holistic process planning, connectivity and production analysis. In combination with Okuma machine tools, these Smart Factory solutions offer a substantial added value and represent…
For years the INDEX engineers have successfully integrated the grinding technology in the basic machine version of the modular building block system of the VerticalLine. The high precision of the standard machine, that is appreciated by many users, is the best requirement for the combination of hard turning with the system enhancement with grinding. The…
The machines with hydrostatic guide from Mönchengladbach can often be found where narrow tolerances are required even for materials that are difficult to machine and with heavy components – e.g. in the aviation industry or the manufacture of gearing components for wind power stations. The excellent stability and damping of the hydrostatic guide prove their…
Bystronic’s new Xpert 80 press brake offers anything but uniformity. Increased power for versatile bent parts. Increased bending length for complex individual parts and large series. And increased dynamics for fast bending sequences. With the new Xpert 80, Bystronic is continuing the concept of the mobile press brake, which the smaller version, the Xpert 40,…
Jaguar Compressors, a division of the Xiamen East Asia Machinery Industry Company, is the latest company to order a Holroyd TG350E rotor grinder. Currently in build, and costing some £1.3 million, the machine will be shipped to Jaguar’s Xiamen, China-based manufacturing facility in mid-2020. According to Holroyd, the TG350E rotor grinding machine is rapidly making…
Manufacturing experts at the Coventry-based Manufacturing Technology Centre are to hold a free event aimed at giving small- and medium-sized companies practical advice to improve their productivity. The Future of Technology event at the MTC on Tuesday, November 19 is aimed specifically at SMEs and will be made up of interactive workshops showcasing the technologies…
After the successful market launch of the F5041 and F5141 shoulder mills, Walter is now launching the F5138 – the first porcupine cutter in a refined Blaxx™ design. Effective performance in this milling category requires the most stable and reliable tool concepts – and it is precisely this requirement that Walter Blaxx™ fulfils. The user…
SCHUNK, the competence leader for clamping technology and gripping systems extends its program for high performance hydraulic expansion toolholders with the TENDO AVIATION. After the introduction of the powerful SCHUNK TENDO-E compact universal toolholder in 2010, SCHUNK continues this unique story of success, by focusing on demanding precision applications, which particularly occur in the aerospace…
Selection of tools and high-performance grades addresses turning and grooving challenges to deliver improved productivity, security and finishing in tubing hanger manufacture The Sandvik Coromant portfolio of oil and gas component manufacturing solutions offers a variety of tools and high-performance insert grades designed to optimize the manufacture of the tubing hanger components that are an…
With the Xtra∙tec® F4049 multi-tooth finishing face mill, Walter is offering a new type of tool concept for cast iron machining. The basic body, indexable insert geometry and cutting tool material are designed to work in perfect harmony. For the user, the main benefit is: increased efficiency and lower costs. The face and shoulder mill produces…
Together with the Walter Cut SX grooving system, Walter AG is launching a new Blaxx™-designed parting and slitting mill on the market: The F5055. It shares an extremely robust and precise construction, as well as outstanding performance and process reliability, with the other milling cutters in the BlaxxTM range. The new Walter Cut SX grooving system…
The Prototex® Eco Plus from the competence brand Walter Prototyp really stands out among through-hole taps. Above all, this is due to their universal application combined with outstanding performance. Thanks to new manufacturing techniques, Walter AG has succeeded in further optimising this multi-talented tool. The Walter Prototyp Prototex® Eco Plus is the multi-talented tool among through-hole…
Walter AG is adding drilling and reaming tools with inserts to its fast delivery service for Walter Xpress special tools. The user makes great savings in time and costs because the tasks of design, cost calculation and creating the production data are taken on by a sophisticated, fully automatic configuration system. Special drilling tool with…
The global market leader for CNC machine tools and controls offers the aerospace sector complete solutions from a single source. Okuma will join this year’s Paris Air Show (LeBourget, 17 – 23 June 2019, Hall 4 E 51). The industry is invited to find out more about the latest, specialised machining processes. Okuma has more…
Walter presents the new HU5 geometry for ISO M and S materials The Walter HU5 geometry. Source: walter-tools.com With the new single-sided indexable inserts with HU5 geometry, Walter has the answer to one of its users’ key questions: How can more components be produced using the same number of machines? In comparison to the indexable…
To stay competitive, shorten lead times, and increase the markets they can serve, many laser job shops are adding abrasive waterjets to their machining equipment inventory. To uncover why the relatively new waterjet cutting method is gaining popularity with these traditional machining shops, let’s first take a look at how each technology works. Laser A…
Ultrafast lasers have introduced new possibilities in engraving ultrafine structures, and scientists are now also investigating how to use them to etch microstructures into thin glass. There are possible applications in analytics (lab on a chip) and especially in electronics and the consumer sector, where great interest has been shown. This new method was born…
Enhanced performance with Silent Tools™ dampening technology and lighter, shorter head Source: sandvik.coromant.com Cutting tool and tooling system specialist Sandvik Coromant is releasing a new-generation CoroBore® 825 dampened fine-boring tool. The system makes use of Silent Tools™ technology, with dampers dimensioned specifically to suit every adapter size in the assortment and deliver maximum performance for…
3D Systems announced two customers – Rodin Cars and Stewart-Haas Racing – that are using the company’s plastic and metal 3D printing solutions to dramatically improve speed and performance in their cars. With the help of 3D Systems, Rodin Cars and Stewart-Haas Racing, two industry leaders, can rapidly create durable parts — including design and…
BevelJet 60 Water Jet Sweden are delighted to announce the launch our new Beveljet® 60 5 axis, waterjet cutting head as part of our Ultra High Pressure cutting program. At Water Jet Sweden our aim is simple; to build the very best waterjet cutting machines. And we’re always developing new ways to make our waterjet cutting equipment even…
For years the INDEX engineers have successfully integrated the grinding technology in the basic machine version of the modular building block system of the VerticalLine. The high precision of the standard machine, that is appreciated by many users, is the best requirement for the combination of hard turning with the system enhancement with grinding. The…
Fastems will be presenting its automation equipment, software, and expertise for manufacturers attending EMO 2019 in Hannover, Germany from September 16 – 21. Source: fastems.com “We will be engaging with customers and prospects to explore the optimal way to take a conventional machining cell or manufacturing operation and automate it,” said David Suica, president of Fastems…
The market for specialist metal additive manufacturing (AM)services is rapidly evolving as more and more companies realise the advantages which metal additive manufacturing offers over more traditional design and manufacturing techniques. AM sample printed by 3D Metalforge Source: renishaw.com 3D Metalforge, a nascent additive manufacturer, set-out to provide customers with a complete end-to-end 3D metal…
DMG MORI extends its portfolio of universal turning centres adding the CLX 450 with a longer turning length and sets a focus on automation solutions from a single source. The most recent machine addition is the CLX 450 with a higher turning length for workpieces up to ø 315 × 800 mm in the version…
For years the INDEX engineers have successfully integrated the grinding technology in the basic machine version of the modular building block system of the VerticalLine. The high precision of the standard machine, that is appreciated by many users, is the best requirement for the combination of hard turning with the system enhancement with grinding. The…
A renowned manufacturer of automatic sewing machines has introduced a six-axis robot for intricate sewing applications in automotive interiors. The new technology enables particularly high-quality designs to be realised with parallel curved seams. A Yaskawa Motoman GP7 is the basis of the fully automatic RoQom 6000 sewing system. / Ein Motoman GP7 von Yaskawa bildet…
The robots of the future will benefit from technology advances such as increased human-robot interaction, increased mobility, and multi-robot coordination. Robot inspects a sunken ship deep under water. Source: Robotics Online Marketing Team The robots of the future will exceed the capabilities of today’s robots. They will be able to automating tasks that were previously…
WNT, the flagship brand for high-quality cutting tools from the CERATIZIT Group, has upgraded two of its high-performance tools, the WTX Speed and WTX Feed drills. The result is significantly enhanced performance. Already seen as premium class high-performance drilling tools the upgrades will further enhance productivity and performance. The gold-coloured Dragonskin coating for the WTX…
With unique products and new digital solutions and concepts, the world’s leading supplier of tools and know-how to the metalworking industry will be showing EMO 2019 visitors how they can achieve process optimization. Sandvik Coromant presents at the EMO 2019 unique products and new digital solutions and concepts, The new-generation lightweight CoroMill® 390 milling cutter…
Many shops shy away from manufacturing jobs involving parts that require some form of gear machining operations. These shops believe that such work is very complicated and requires specialized expertise and equipment, including individual machines dedicated to gear skiving or hobbing. But instead of refusing gear work or farming it out to gear specialists, job…
DMG MORI is presenting the CTX gamma 3000 TC 2nd generation as the largest model in the series in a completely revised version and featuring the compact compactMASTER® turn-mill spindle. The trend towards complete machining continues unbroken. On the one hand, the diversity of products and variants is growing across a multitude of different…
With the R200, INDEX has a cutting-edge turning/milling center with unparalleled efficient manufacturing capabilities in its product portfolio. Two powerful motorized milling spindles and two movable work spindles perform extremely productive and flexible machining operations in two independent subsystems – even for machining with 5 axes. The INDEX R200 turning/milling center—a new dimension in…
Many shops shy away from manufacturing jobs involving parts that require some form of gear machining operations. These shops believe that such work is very complicated and requires specialized expertise and equipment, including individual machines dedicated to gear skiving or hobbing. But instead of refusing gear work or farming it out to gear specialists, job…
Okuma Corporation has developed a large 2-saddle CNC lathe, the SIMUL TURN LU7000EX, for the large, difficult-to-cut parts of heavy industry. The LU7000 EX has a large work envelope that handles super-large diameter, long parts with a maximum turning diameter of ø900 mm and spindle bore diameter of ø560 mm (Optional). It is a 2-Saddle…
Manufacturers that use PrimeTurning™ technology from cutting tool and tooling system specialist Sandvik Coromant will welcome the upgraded CoroPlus® ToolPath for PrimeTurning software designed to help them speed up their operations and planning processes. Part of the Sandvik Coromant digitally connected CoroPlus® suite of solutions for machine shops, the software facilitates maximum turning productivity and…
TE Connectivity has launched the compact and modular DBL distribution blocks, which are designed for easy installation and flexibility of use. The blocks are equipped with a flexible and reversible cover featuring two-direction opening to simplify the wiring. All wiring data and specifications are visible on top for a clear identification. Each DBL distribution block is…
Ship technology companies Sonardyne and Guidance Marine are working together on a project that will help unmanned autonomous vessels navigate, even when they lose access to global navigation satellite systems (GNSS). The project will combine Sonardyne’s underwater positioning systems and Guidance Marine’s relative surface positioning systems into one integrated solution to enable vessels to maintain safe passage…
A new line of electromechanical relay switches, introduced by Pasternak, in popular configurations that operate from DC up to 26.5 GHz and feature a D-SUB multi-pin connector interface for secure and reliable DC voltage and command control functions. D-SUB multi-pin connectors provide a solderless, press fit reliable I/O connection that can be permanently locked down…
The harsh environment fibre optic components (HEFO) market is dominated by volumes of commercial and industrial products, such as optical connectors for Industry 4.0. However, in terms of turnover, the military-aerospace sector dominates. In fact, this sector typically results in higher profitability and consists of products requiring a high rate of customisation. As a consequence,…
The importance of the growing smart home market is drawing in car manufacturers and their development strategies. Mercedes, BMW, Ford and others are all bringing Amazon Alexa and other smart home voice control platforms into their connected cars. But, voice control is just the start. According to ABI Research, by 2022, more than 500 million…
A new generation of swarming robots which can independently learn and evolve new behaviours in the wild is one step closer, thanks to research from the University of Bristol and the University of the West of England (UWE). The team used artificial evolution to enable the robots to automatically learn swarm behaviours which are understandable to humans.…
Vehicle manufacturers are investing heavily in autonomy and the communications infrastructure required to make autonomous vehicles work, without compromising on user safety or cyberdata safety. Here, we take a look at the steps General Motors and Honda have taken with Cybersecurity, whilst analysing the rigorous testing autonomous vehicles go through to be declared road worthy.…
source:engineerlive.com If manual inspection of two-dimensional components on a measuring machine, optical profile projector or measuring microscope is too time consuming or not sufficiently precise, the new Quadra-Chek 2000 from Heidenhain could help. Equipped with embedded evaluation software and a high resolution, 7-inch, hardened colour touchscreen, the unit has a built-in power supply, rugged aluminium housing and…
For years the INDEX engineers have successfully integrated the grinding technology in the basic machine version of the modular building block system of the VerticalLine. The high precision of the standard machine, that is appreciated by many users, is the best requirement for the combination of hard turning with the system enhancement with grinding. The…
With the R200, INDEX has a cutting-edge turning/milling center with unparalleled efficient manufacturing capabilities in its product portfolio. Two powerful motorized milling spindles and two movable work spindles perform extremely productive and flexible machining operations in two independent subsystems – even for machining with 5 axes. The INDEX R200 turning/milling center—a new dimension in…
With unique products and new digital solutions and concepts, the world’s leading supplier of tools and know-how to the metalworking industry will be showing EMO 2019 visitors how they can achieve process optimization. Sandvik Coromant presents at the EMO 2019 unique products and new digital solutions and concepts, The new-generation lightweight CoroMill® 390 milling cutter…
A recent research study, unveils that the industrial robot controller market valued at ~US$ 632.6 Mn in 2018 and is projected to increase at a CAGR of ~ 9.1% between the projected period of 2019 and 2029. As per the findings of the report, the global industrial robot controller market is anticipated to see…
Students from the University of Bath are using an augmented reality (AR) tool developed by Rocketmakers to assist production of their 2019 Formula Student competition entry. Although augmented reality has been used in tests and demonstrations previously by car manufacturers, this is believed to be the first time the technology will be used to build…
Source:eurekamagazine.co.uk In December 2014 UK Autodrive was named as the largest of three successful consortia to be selected in response to Innovate UK’s ‘Introducing driverless cars to UK roads’ competition. In late 2018 the project successfully concluded, with the world’s first multi-modal journey featuring connected and autonomous road- and pavement-based vehicles. The findings of this project…
Electrocomponents, the company behind RS Components and Allied Electronics & Automation, has launched OKdo, a new global technology business to focus on single board computing (SBC) and the Internet of Things (IoT). OKdo has one simple focus, according to the company, and that is to create an ‘outstanding’ experience for all SBC and IoT customers,…
On Tuesday 15th October 2019, Eureka! and International TechneGroup (ITI) will be bringing design engineers a webinar hosted by ITI’s managing director, Andy Chinn. Today’s model-based enterprise demands ever greater reuse of 3D CAD model geometry across diverse simulation, design and manufacturing applications. Clean, reusable 3D geometry suitably adapted for downstream applications is a…
Heller Machine Tools is changing its business model in the North American market, transitioning to both direct and distributor-based sales and service. The move is expected to provide customers with a more local interface that can provide sales, engineering and customer support through a new distribution network while still maintaining its existing direct Key Account business. Heller’s new distribution…
Sponsored content Phased array antennas are used in several different terrestrial, oceanic, aeronautic and space applications, such as broadcasting, communications, radar, imaging, guidance, navigation and control. Conventional antennas incorporate gimbals and motor drives that are used for tracking and pointing the antenna in the desired direction. Phased array antennas consist of several smaller antennas that…
source electronics360 Ericsson engineers install 5G radios at Telstra’s innovation center in Australia. Source: Ericsson In May, the Trump Administration signed an executive order that effectively blacklisted Huawei Technologies from doing business in the U.S. and making it extremely difficult for American companies to sell to the Chinese communications vendor. But will that blacklist give…
The first major gathering designed to boost wire and cable trade and productivity across Africa. As international interest in African development continues to grow, the inaugural CRU Africa Wire, Cable & Tube Conference is perfectly timed to address the opportunities for companies looking to boost their business with clients and partners in the African…
MC Machinery Systems will be hosting an EDM and milling open house September 26, 2019 at its Elk Grove Village, Illinois headquarters. MC Machinery Systems’ MV1200R featuring M800 control is just one machine that will be on display during the company’s EDM and milling open house. From 10:30 a.m. to 5:30 p.m. September 26, visitors…
Tapping titanium alloys such as titanium 6Al4V is more difficult than tapping most alloyed materials, but certainly doable with appropriate taps and techniques. Titanium is both strong and lightweight, making it a very appealing metal for applications in aerospace, medical and other industries. However, the unusual properties of titanium make it challenging for manufacturing…
Paul Maxted, director of industrial metrology applications at global engineering technologies company, Renishaw discusses how intelligent manufacturing is benefiting the metalcutting industry. A machine tool probe application at Triumph Fabrications Joseph Whitworth, a leading Victorian tool maker who is better known for his screw thread design, was also a pioneer in the production of…
To improve component finish as well as engine and gearbox performance for its customers, this racing motorcycle rebuild company based in the UK has gears and other components treated with a super-finishing process common to jewelry and aerospace applications. Every motorcycle race team and rider continuously works to improve engine performance. Kieran Sangha, owner…
Paul Maxted, director of industrial metrology applications at global engineering technologies company, Renishaw discusses how intelligent manufacturing is benefiting the metalcutting industry. A machine tool probe application at Triumph Fabrications Joseph Whitworth, a leading Victorian tool maker who is better known for his screw thread design, was also a pioneer in the production of…
Hard work and first-class teamwork between the gear factory Hänel and Hainbuch have paid off. The new mandrel Mando G211 for gear manufacturers, suitable for gear hobbing, gear cutting and gear grinding, is now available as a standard mandrel from stock and can be used optimally on gear cutting machines. Not only for Hainbuch…
Asian automaker replaces machined aluminum in an injection molded oil control valve with carbon fiber-reinforced composite. An Asian automaker has replaced machined aluminum with a unique carbon fiber-reinforced composite in an injection molded oil control valve within the variable valve timing system that controls engine intake and exhaust. The high-performance thermoplastic valve (2-8 valves per…
Screw machines are automated lathes which can machine turned parts. The appellation “screw machine” might be slightly misleading, as they don’t actually screw anything in, nor do they necessarily thread materials, although this is one of their functions. Essentially, they machine components by spinning on a very quickly rotating lathe, which shaves metal down…
Electromechanical actuators offer the strength of hydraulic actuators with more precise movement and motion control. Basics of Electromechanical Actuators Electromechanical actuators are mechanical actuators where the control knob or handle has been replaced by an electric motor. The rotary motion of the motor is converted into linear displacement. The principle operation in most electromechanical…
Global Linear Bearings Market 2018-2023 report delivers a comprehensive research based study of the market along with the market share, forecast data, in-depth analysis, and detailed overview of the Linear Bearings industry with respect to global market. Bearing are enabled the machines to move at high speeds or carry heavy loads with productivity which components…
In the Report “Automotive Wheel Bearing Market: By Bearing Type (Ball bearing, Roller bearing and others); By Vehicle Type (PC, LCV, HCV and Two-wheelers) & By Region (Europe, Asia-Pacific, North America, RoW)- Forecast (2018-2023)”, published by IndustryARC, growing average period of vehicles is key factor fueling the market growth. The market research analysis identifies…
Voice coil actuators are emerging as an extremely valuable solution for many precision motion applications. As the need for smaller, higher-accuracy linear motion control components increases, these actuators are being used in an expanding array of mission-critical equipment. Originally developed for audio speakers, voice coil actuation (VCA) technology is now being used to provide precise…
Hard work and first-class teamwork between the gear factory Hänel and Hainbuch have paid off. The new mandrel Mando G211 for gear manufacturers, suitable for gear hobbing, gear cutting and gear grinding, is now available as a standard mandrel from stock and can be used optimally on gear cutting machines. Not only for Hainbuch was…
Market Study Report adds 2024 global Precision Gearbox market report that offers an exhaustive coverage of the industry with brief analysis, data charts, figures, statistics that help take business decisions, company profiles and more. Precision Gearbox Market size is set to exceed USD 2.5 billion by 2024, Advancements in robotic systems will support precision gearbox…
Global Screw Fasteners Market Report gives vital information related to the overall market and price forecast over a five-year period, from 2017 to 2022. In this bit, the specialists have offered fundamental figures which relates to the production and consumption forecast for the major regions that the market is categorised into, production forecast by type,…
Global Linear Bearings Market 2018-2023 report delivers a comprehensive research based study of the market along with the market share, forecast data, in-depth analysis, and detailed overview of the Linear Bearings industry with respect to global market. Bearing are enabled the machines to move at high speeds or carry heavy loads with productivity which components…
Voice coil actuators are emerging as an extremely valuable solution for many precision motion applications. As the need for smaller, higher-accuracy linear motion control components increases, these actuators are being used in an expanding array of mission-critical equipment. Originally developed for audio speakers, voice coil actuation (VCA) technology is now being used to provide precise…
Connecting rods are highly stressed engine parts. To take account of downsizing and the reduction of CO2 emissions, connecting rods are also becoming increasingly lighter. This is achieved on the one hand through the use of high-strength and innovative materials, and on the other hand through modern production processes. This also changes the shape of…
Advancements in milling, including tooling, workholding, and CAM software, are making it easier to produce complex components with tight tolerances. Purchasing a high-speed, extremely accurate machine is just the first step to incorporate state-of-the-art milling into any shop. However, it is important to consider what tooling, fixtures, software, and shop floor conditions factors create the…
Connecting rods are highly stressed engine parts. To take account of downsizing and the reduction of CO2 emissions, connecting rods are also becoming increasingly lighter. This is achieved on the one hand through the use of high-strength and innovative materials, and on the other hand through modern production processes. This also changes the shape of…
Efficiency and precision are essential elements in most mechanical systems. For this reason, bearing run-out is key to keeping your systems running the way they were intended. There are two types of run-out specified for bearings: radial run-out and face run-out. Radial run-out is the variation of wall thickness in a bearing race. In technical…
Today’s cars and trucks provide an unprecedented level of comfort and convenience, with considerable emphasis on reducing cabin noise to ensure the best possible driving environment. So, the last thing that an automaker wants to hear when testing its new vehicles is a pervasive humming sound that seems to emanate from nowhere. But this is…
Global Ring Gears Market 2018 is a vast market capturing a considerable portion of the world economy and hence is able to impact world economy to a great extent. The Market Research Explore report on the Ring Gears market is drafted to provide readers with detailed information on the concerned market in context of: Monetary Contribution…
If you’re a job shop, you buy machines to make money, and chances are you’re using VMCs. The machine you buy, and how you deploy it, has everything to do with how profitable your shop will be. If you’re like most machine shops, you have tons of machining capacity sitting idle on your shop floor.…
How can demanding automotive components be manufactured even more efficiently, and what role does the digitalization of production play? The EMAG Group will be answering these questions, and more September 18 – 22 at this year’s AMB exhibition in Stuttgart. View inside the machining area: The two pick-up working spindles double the output quantities. The…
Machining HRSAs starts with a stable machine, rigid workholding, and a very stiff interface between spindle and toolholder For Dale Mickelson, Yasda product manager at Methods Machine Tools Inc.(Sudbury, MA) and author of several books on hard milling, tackling heat-resistant superalloys (HRSAs) requires the perfect combination of machine, workholding, tooling, tool paths and coolant. Mickelson is…
Few things disturb us more than the bewilderment of a broken bolt or seized pipe plug in a casting. You’re at a loss for how to get the darned thing out. This is when you have to slow down and come up with the best approach for how to get it out without further damaging…
Selecting the right type of pneumatic cylinder helps machine designers meet space and function requirements. Pneumatic cylinders are used to generate force and power linear motion on OEM equipment of all types. They can move product directly or move the components inside a machine that act on the product. They do this by pushing or…
Technology is being developed that could see electric aircraft in our skies within just 10 years. Magnetic gear manufacturer, Magnomatics CEO, David Latimer explores how pressures to reduce noise and carbon dioxide emissions is driving the innovations that will make this possible. Magnomatics proprietary Pseudo Direct Drive technology will be showcased at the Farnborough Airshow…
Cutting tools with vibration control technology can substantially increase machining productivity on almost any machine tool or workpiece. Uncontrolled vibration creates multiple problems in metalcutting operations. Varying forces in the cutting process cause vibration and tool chatter that degrade part surface quality, quickly wear or break cutting tools and damage machine tool components. Passive/dynamic vibration…
After giant aerospace companies duke it out for lucrative defense and commercial airline contracts, the subcontracting games begin. Opportunities can be plentiful, but shops in unfamiliar territory can get themselves into trouble when bidding on projects. Machine shops new to aerospace machining should be aware of the risks, not just the rewards. Why it’s daunting…
Cutting tools with vibration control technology can substantially increase machining productivity on almost any machine tool or workpiece. Uncontrolled vibration creates multiple problems in metalcutting operations. Varying forces in the cutting process cause vibration and tool chatter that degrade part surface quality, quickly wear or break cutting tools and damage machine tool components. Passive/dynamic vibration…
Introduction This article reviews ring encoders and frameless resolvers, compares their merits, and presents an alternate approach. It’s especially suitable for engineers designing gimbals and electrical actuation systems for high-performance motion control. Ring encoders and frameless resolvers are generally the engineer’s first choice for accurate angle measurement of large diameter shafts. As soon as a shaft…
Hole depth, tolerance, and location will determine the type of drill needed Many many variables must be considered before selecting a holemaking tool. A proper drilling operation allows chips to break and provides better chip formation, preventing or at least reducing chip packing. Photo courtesy of Tungaloy. Drilling a hole may seem like a simple…
After more than 70 years of building and repairing heavy industrial gears like those that raise the Ballard and Fremont drawbridges, The Gear Works closed abruptly last week, laid off all its employees and sold its equipment to a neighboring machine shop. Machinist Bill Pham measures a chunk of steel that will become a gear…
Introduction This article reviews ring encoders and frameless resolvers, compares their merits, and presents an alternate approach. It’s especially suitable for engineers designing gimbals and electrical actuation systems for high-performance motion control. Ring encoders and frameless resolvers are generally the engineer’s first choice for accurate angle measurement of large diameter shafts. As soon as a shaft…
After more than 70 years of building and repairing heavy industrial gears like those that raise the Ballard and Fremont drawbridges, The Gear Works closed abruptly last week, laid off all its employees and sold its equipment to a neighboring machine shop. Machinist Bill Pham measures a chunk of steel that will become a gear…
Many of us who regularly pilgrim to major aviation shows in the U.S. and Europe have seen the sleek and fast TBM turboprop aircraft. Those who have recently visited the TBM exhibits may have noticed another name in front of TBM, the name DAHER. So who is Daher and what does this new name stand…
Hole depth, tolerance, and location will determine the type of drill needed Many many variables must be considered before selecting a holemaking tool. A proper drilling operation allows chips to break and provides better chip formation, preventing or at least reducing chip packing. Photo courtesy of Tungaloy. Drilling a hole may seem like a simple…
Hole depth, tolerance, and location will determine the type of drill needed Many many variables must be considered before selecting a holemaking tool. A proper drilling operation allows chips to break and provides better chip formation, preventing or at least reducing chip packing. Photo courtesy of Tungaloy. Drilling a hole may seem like a simple…
Many of us who regularly pilgrim to major aviation shows in the U.S. and Europe have seen the sleek and fast TBM turboprop aircraft. Those who have recently visited the TBM exhibits may have noticed another name in front of TBM, the name DAHER. So who is Daher and what does this new name stand…
After more than 70 years of building and repairing heavy industrial gears like those that raise the Ballard and Fremont drawbridges, The Gear Works closed abruptly last week, laid off all its employees and sold its equipment to a neighboring machine shop. Machinist Bill Pham measures a chunk of steel that will become a gear…
Look and performance of medical devices such as drills, needles and “wear” parts used in various device assemblies Effective masking ensures the PVD coating is applied only where it is required. PVD coatings are also commonly used for cutting tools and are said to increase tool life as much as 10 times compared to uncoated…
The company made that bold claim in a January 16, 2018 company press release announcing the notification of U.S. FDA 510(k) clearance and European CE mark approval for its Apex Tibial Nailing System. According to the announcement, the system’s “revolutionary micromotion locking mode allows controlled axial movement with exceptional torsional stability, providing the ideal conditions…
Developments in turning technology embrace automation, integration with associated processes, multitasking, better swarf management and new cutting grades Automation and easy integration continue to influence production equipment development. For example, DMG Mori has introduced a mobile robotic cell, Robo2Go, to automate turning. The unit loads raw billets from a tray and unloads machined components automatically,…
Developments in turning technology embrace automation, integration with associated processes, multitasking, better swarf management and new cutting grades Automation and easy integration continue to influence production equipment development. For example, DMG Mori has introduced a mobile robotic cell, Robo2Go, to automate turning. The unit loads raw billets from a tray and unloads machined components automatically,…
Hybrid welding-fastener processes join self-piercing riveting as the best technologies for automotive lightweighting. U.S. automakers are wrestling with the challenge of reducing vehicle weight to meet the 2025 CAFE (Corporate Average Fuel Economy) mandate, which requires new cars and trucks to achieve 55 miles per gallon. Meeting that challenge will require the latest advances in…
Hexagon Manufacturing Intelligence announced the extension of its HTA high throughput and accuracy solution range to ultra-high accuracy coordinate measuring machines (CMMs). The technology package is designed to integrate dimensional inspection more effectively into the production process by reducing measurement cycle times and providing rich data sets. The HTA solutions are based on Hexagon’s patented…
Automated industrial systems such as assembly cells and production lines are getting smaller and so manufacturers are continuing to develop more compact systems that take up less space. This demand is accompanied by a demand for greater reliability, lower power consumption and higher levels of precision. Here, electronic systems have an important role to play…
At Gear Expo 2017, Mazak will demonstrate recent advancements in manufacturing systems and processes that make the business of producing high-quality gears an easier, faster and highly profitable endeavor for job shops across all industry segments. Visitors to booth 123 will discover how Mazak’s Multi-Tasking Machines, when equipped with the latest MAZATROL Smooth CNC and Mazak…
Mill-Max is adding six new offerings for interconnect applications to its line of swage-mount printed circuit board pins. These swage-mount terminals are designed to be mechanically fastened to a board or panel and plugged into sockets, or soldered into mating boards for interconnect configurations such as board stacking. Often thought of as wire-to-board soldering terminals…
A rigid machine platform and the right CNC promise to reduce stackup error and cycle times for both established gear-making operations and new players. Gear manufacturing is less exclusive than it used to be. That is according to a machine tool builder offering what are said to be the first horizontal machining centers in the…
The force with which the digital transformation is starting to steamroll automated production will be obvious at automatica 2018, in Munich from June 19 to 22. Terms like cloud robotics, deep learning and smart production are no longer just catchwords, but instead are increasingly becoming experienced reality. Kuka: In a digitally networked system, in which…
The length of this part is 0.08 inch. Effective turning of this part requires one to look at the entire machining process, which includes machine, cutters and operator. The manufacture of miniature parts is not new, but over the past several years, there has been a trend toward continued miniaturization in a range of industries,…
A rigid machine platform and the right CNC promise to reduce stackup error and cycle times for both established gear-making operations and new players. Gear manufacturing is less exclusive than it used to be. That is according to a machine tool builder offering what are said to be the first horizontal machining centers in the…
Efficiency and precision are essential elements in most mechanical systems. For this reason, bearing run-out is key to keeping your systems running the way they were intended. There are two types of run-out specified for bearings: radial run-out and face run-out. Radial run-out is the variation of wall thickness in a bearing race. In technical…
though the parts described in the article couldn’t be photographed, an example of the kind of work that Northeast Laser & Electropolishing pursues for its two LaserSwiss Swiss-type lathes (shown here) can be seen in the next photo. The addition of a laser-cutting head extends the benefits of setup consolidation to tiny, intricate features that…
Comparison of injection molding and 3D printing costs. It is assumed that the injection mold costs $5000 and the cost per part, exclusive of mold-amortization, is 20¢. Total cost per molded part, including mold amortization declines with volume, while 3D-printed part cost is constant at an assumed 70¢. GOING AFTER INJECTION MOLDING According to Bentz,…
Machining refers to the process of controlled metal removal, which takes a piece of material, referred to as a blank, and transforms it into a finished product. Machining encompasses many different manufacturing processes, including milling, turning, drilling, and tapping. Computer Numerical Control (CNC) machining, in particular, involves the use of computer programming and electromechanical devices…
Hard work and first-class teamwork between the gear factory Hänel and Hainbuch have paid off. The new mandrel Mando G211 for gear manufacturers, suitable for gear hobbing, gear cutting and gear grinding, is now available as a standard mandrel from stock and can be used optimally on gear cutting machines. Not only for Hainbuch was…
Rotating one-piece solid carbide tools traditionally dominate the market for diameter ranges of up to 20mm and indexable tool manufacturers have not yet succeeded in penetrating this solid stronghold. Several important factors contribute to the historical perception of solid carbide as a better bet for tooling reliability. Solid carbide tool accuracy compares favourably with that…
Bearing are enabled the machines to move at high speeds or carry heavy loads with productivity which components are made with high accuracy. Linear bearings are elements used for translation type motion and enable high precision linear motion on round shafts by utilizing recirculating ball pathways. Linear bearings help to bear heavy loads with high…
After giant aerospace companies duke it out for lucrative defense and commercial airline contracts, the subcontracting games begin. Opportunities can be plentiful, but shops in unfamiliar territory can get themselves into trouble when bidding on projects. Machine shops new to aerospace machining should be aware of the risks, not just the rewards. Why it’s daunting…
Global Screw Fasteners Market Report gives vital information related to the overall market and price forecast over a five-year period, from 2017 to 2022. In this bit, the specialists have offered fundamental figures which relates to the production and consumption forecast for the major regions that the market is categorised into, production forecast by type,…
Global Ring Gears Market 2018 is a vast market capturing a considerable portion of the world economy and hence is able to impact world economy to a great extent. The Market Research Explore report on the Ring Gears market is drafted to provide readers with detailed information on the concerned market in context of:Monetary ContributionImpact on…
Gears are a common component of modern machinery, found in gearheads, watches, motors, furnaces, and automation equipment. Due to the ease of manufacturing and the variety of alloys available, metal alloys are the most common material used for gears. However, alternatives are available: ceramic and metal injection molding offer higher strengths and other properties that…
Screw machines are automated lathes which can machine turned parts. The appellation “screw machine” might be slightly misleading, as they don’t actually screw anything in, nor do they necessarily thread materials, although this is one of their functions. Essentially, they machine components by spinning on a very quickly rotating lathe, which shaves metal down to…
To improve component finish as well as engine and gearbox performance for its customers, this racing motorcycle rebuild company based in the UK has gears and other components treated with a super-finishing process common to jewelry and aerospace applications. Every motorcycle race team and rider continuously works to improve engine performance. Kieran Sangha, owner of…
New and recently launched Doosan machines, as well as Mills CNC’s latest industrial and collaborative robot solutions, will be on show in October during a two-day Open House. To be held on 9 and 10 October at Mills CNC’s Technology Campus facility in Leamington and branded ‘Another Giant Leap’, the event makes more than a…
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